Industrial engineering is an integral part of the apparel manufacturing sector. There are many topics to learn to work as an industrial engineer in a garment factory. Engineers can enhance shop floor performance by understanding the IE tools and work-study methods of applying IE concepts on the production floor.
I have published 250+ articles on IE topics.
Read all articles posted under the Industrial Engineering label. If you love Industrial Engineering (IE) topics and want to learn this subject, I encourage you to read the following IE articles.
- What is the difference between performance and efficiency?
- How to calculate Line OEE in apparel production?
- Standardization of operations in garment making.
- Calculating Daily Target using SAM Vs Cycle Time
- How to Calculate the Rate of Individual Sewing Operations?
- How to Change SAM to Dollars in Apparel Production?
- Line Balancing using Capacity Study Data and Work Sharing Among Sewing Operators (Question answered)
- How to Reduce Style Changeover Time (COT) in Garment Manufacturing
- What Happens When You Establish SAM Only Seeing the Garment Image
- Process of Making Profile and Template for Sewing Operations
- Standard Minute Value (SMV): Definition, Calculation and Use
- Reduce the Standard Time (SAM) of a Garment Style
- What is TMU in Time and Motion Study?
- Change Factory Floor Layout and Give it a New Look
- Calculating Pieces per Hour from Cycle Time
- Calculating Garment Production Cost from SMV and Monthly Salary Data
- What is Standing Time in the Garment Manufacturing Process
- What is SMV (Standard Minute Value)
- First Step for Improving Factory Efficiency
- Major Factors Affecting Factory Efficiency
- How to Justify the Piece Rate in the Garment Industry?
- What is More Important- a Skilled Operator or a Sewing Machine?
- Advanced Time Study Tools and Their Applications
- Why Indirect Manpower is not Included in the Efficiency Report?
- Overall Efficiency Vs On-Standard Efficiency
- Review Last Year’s Performance Using These 5 Trend Charts
- How to Estimate Garment Production?
- Who Should Count Operator’s Production?
- Top 5 Activities an IE Does in a Garment Factory
- The Cost of Single Blink: Importance of Counting Fraction of a Second in Work-Study
- Labour Minute Calculating Tool by Fair Wear Foundation
- Why Measure WIP in a Garment Factory?
- Measure SMV Improvement Percentage
- How to Calculate Overall Line Efficiency?
- Production per Machine for a Formal Trouser & Formal Shirt
- How to Calculate the Standard Minute Rate (SMR) in Garment Factories?
- How to Encourage Workers in a Garment Factory?
- Reporting and Data Analysis of Overtime Work in Garment Manufacturing
- Difference between SAM Productivity and Production Productivity
- Therbligs and 18 Motions Name with Symbols
- How to Make a WIP Report in Garment Production?
- How to Get Maximum Efficiency in Shorter Run Orders?
- Should I Include Helpers in Line Efficiency Calculation?
- Smaller Production Lines in the Apparel Manufacturing Industry and Its Benefits
- Recording Operator’s Work Start / Stop Time and Its Importance
- What is Line Layout in the Garment Industry?
- What is the Learning Curve in Apparel Manufacturing?
- Operator Training and Deployment in the Apparel Industry – A Systemic View
- How to Do Sequencing of Stitching Operations in a Garment
- What do the Best Apparel Manufacturing Companies Do Differently?
- Why Your Line Efficiency is Low – Identify the Reasons
- Daily Production Report Excel Template (Free Download)
- How to Calculate Operator Number in the Operation Bulletin
- Productivity Improvement Strategies in the Apparel Manufacturing
- Earned Hours Calculation Method
- Efficiency Formula: Calculate Operator Efficiency and Line Efficiency
- What is the meaning of SMV in Work Study?
- How to Calculate Hourly Production Target
- What is Operation Breakdown
- 10 Formulas for Production Calculation in the Apparel Industry
- Production Line Efficiency Report Format and Formula (Download Template)
- Why Measure Non-Productive Time?
- How to Calculate Needle Down Time in Garment Shop Floor
- Difference between Productivity and Efficiency
- How to Calculate Machine Productivity
- Different Kind of Material Handling Systems Used in the Garment Industry
- Benchmark Efficiency in the Apparel Industry
- How to Develop Skill Matrix? (with Excel Template)
- How to Calculate CM Produced by a Line in Dollar?
- Why Measure Stitching Line Efficiency?
- IE’s Role and Responsibility in Various Positions
- An Unconventional Line Layout for Garment Production
- Difference between Bobbin, Looper and Needle Elastic Threads
- What is Bobbin Elastic Thread in Garment Stitching
- How much Computer Knowledge is required for an Industrial Engineering Candidate in Garment Production?
- Operation Breakdown and Machines Types Used for Making a Cargo Pant
- 9 Things an Industrial Engineer Can do to Control Shop Floor Production in Garment Industry
- Sewing Thread Consumption Calculation Template (Download Excel Template)
- 3 Resources for Sewing Machine Folders and Attachments (Product Catalog and Book)
- SewEasy – A Software that Establishes Garment Standard Minute
- Different Types of Sewing Line Layouts (with Pictures)
- Digital Displays for Production Status – the Improved Way of Communicating Floor Performance
- What is Bundle Allowance?
- How to Produce Accurate Standard Time?
- Secret Formula for Making Operation Bulletin for Beginners
- What are the Reports Made by IE Department in Garment Factories?
- Duties and Responsibilities of the Industrial Engineering Department
- A Typical Day of an Industrial Engineer (Manager) in a Garment Export House
- How to Use Performance Rating Calculating Basic Time?
- What is Balancing Loss in Garment Production?
- Why Develop a Database for Learning Curve? (When You would not be Getting Repeat Order)
- Benefits of Single-Piece Flow Production System
- Involvement of Industrial Engineers in the Cutting Department of a Sewing Factory
- How will You (Industrial Engineers) Improve the Efficiency of a Sewing Line?
- Application of IE Concepts in Finishing Section in Garment Factories
- Overtime Work in Garment Industry – Does it Cost Effective for Factories?
- Difference Between Basic Time and Standard Time
- Determining Garment Piece Rate Based on Standard Time – An Introduction
- Workstation Design for Trouser Side Seam with Zippy Edge Guide
- What is Standard Hour in Garment Manufacturing?
- Tools and Equipment Used by Industrial Engineers in the Garment Industry
- How to Calculate Production Target and Worker’s Bonus on Initial Days of Production Start?
- How I Learned Industrial Engineering (and How You Can Too)?
- How to Calculate the Cost of Manufacturing Apparel Products
- Comparison of Cost and Production Between a Traditional Bundle System and a Unit Production System Installed
- Industrial Engineering Procedure
- Thread Consumption Calculation Process for Garments is Simplified
- EBook ‘Industrial Engineering Guide to Job Interview Preparation’ is Released
- What is the Meaning of SAM in the Garment Industry?
- My Upcoming eBook: Industrial Engineering – Guide to Job Interview Preparation
- What is the Right Career Option: Merchandising or Production (Industrial Engineering)?
- Application of Industrial Engineering in the Garment Industry
- 12 Useful Formulas for Industrial Engineers (Poster)
- 7 Wastes of Lean in Garment Manufacturing
- Standard Operating Procedures (SOP) – A Process Management Tool for the Garment Factories
- How Industrial Engineers Do Costing of Garments using Line Efficiency?
- How to Make a Production Plan Without SAM Value? [Q&A]
- KPI Dashboard: An Effective Reporting Tool for Garment Factories
- How to Plan Daily Line Output from Garment SAM?
- How to Increase Line Efficiency in a Piece Rate Factory?
- Method of Calculating Cost per Minute of a Sewing Line
- How to Find Labor Cost for Garment Manufacturing Using Work Measurement Data?
- 8 Preferred Lean Manufacturing Tools for Garment Industry
- How to Prepare Monthly Efficiency Report of a Sewing Line?
- Sewing Operator Incentive Schemes and Technology Solutions
- Necessary Production Reports for a Garment Factory
- How to Measure Line Performance When You Don’t Know Product SMV?
- What is GSD System?
- Ratio of Sewing Machines used in a Shirt Factory
- Frequently Asked Questions in Industrial Engineering Job Interviews [Discussion Post]
- Sample Operation Breakdown of a Jacket
- Selection of Improvement Projects and Project Implementation Method
- Sewing Operator Recruiting Test Procedure
- How to Calculate Helper Requirement for a Sewing Line
- Production Process Flow of a Sportswear Manufacturing Company
- What is Line Balancing?
- How Lucrative Your Attendance Bonus System is and What is its Impact?
- Order Completion Report – An Important MIS Report for Garment Exporters
- What is Non-Productive Time (NPT) and How to Track NPT?
- Lean Manufacturing in the Indian Apparel Industry
- 4 Killer Non-Productive Measures in Garment Manufacturing
- Case Study: An Incentive Scheme for Sewing Operators
- Work Study and Industrial Engineering Terms and Definitions
- How to Calculate the Efficiency of a Line that Produces Multiple Styles in a Day?
- How to Calculate WIP Level in Cutting, Sewing, and Finishing Sections?
- How to Calculate Manpower Requirement of the Finishing Section?
- How to Calculate No. of Machines, Working Days and Output Based on Order Quantity?
- How to Do Skill Upgrading for Machine Operators?
- Line Efficiency: A Magical Measure for Garment Manufacturers
- Bundle Tickets, Individual Performance Bonus, and Grouping of Operations
- How to Allocate Sewing Operators for Different Styles?
- How Line Supervisors do Hourly Target Follow up?
- Difference Between SAM and SMV
- Operation Breakdown and Machine Layout for Bra Manufacturing
- How to Determine Machines Requirement for a New Factory?
- What Should be the Production in Pieces/Machine for a Formal Trouser & Formal Shirt?
- Why Do We Need to Measure Man-to-Machine Ratio in the Garment Industry?
- How to Calculate Cutting SAM?
- How to Calculate Standard Hours Earned, Operator Efficiency and Labour Cost?
- 9 Ways to Increase Sewing Operator Efficiency
- Operation Breakdown and SMVs of Basic Jeans
- Which Attachment to Use for Making Gather and Simultaneously Attach to a Panel?
- Efficiency Levels of Major Apparel Manufacturing Clusters in India
- Full Form of SAM and SMV in the Apparel Industry
- The formula for Calculating Sewing Room Capacity
- 20 Ways to Improve Productivity in Garment Production
- How to Get Training on General Sewing Data (GSD)?
- Systematic Training of Sewing Industry Operators – An Introduction
- How to Calculate the Production Capacity of a Factory?
- Machines used for Denim (Jeans) Manufacturing
- What is Pitch Time, Pitch Diagram and how to make a Pitch Diagram?
- How to control apparel production cost?
- How to reduce line setting time for the assembly line?
- What are on-standard efficiency and overall efficiency?
- How to calculate the Machine requirement for the garment to be made in an assembly line?
- Which payment system is better for sewing operators in garment manufacturing – Piece Rate or Salary based?
- Which Machines are needed to make Basic Tee Shirts?
- Which Machines are needed to make Basic Polo Shirts?
- Standard Minutes (SAM or SMV) for Few Basic Garment Products
- Which production system is better – A Conventional line Or A Modular line?
- How to calculate operator efficiency at work?
- How to calculate the efficiency of a production batch or line?
- How to do Method Study for garment operations?
- Garment Production Systems
- Video: Sewing Machine attachment and Guides
- Work aids and equipment for the garment manufacturing industry
- Sewing Process Flow Chart for Crewneck T-Shirt
- The Concept of Operator’s Performance Rating
- Use of Takt Time in Apparel Industry
- Incentive Systems for Garment Industry
- How to do Time Study for garment operations?
- How to Estimate Garment Production?
- Garment CM cost estimation using SAM or SMV
- Case Study: Work Sampling for Sewing Floor
- What is Work Sampling?
- How to Balance a Traditional Sewing line?
- How to Measure Labor Productivity?
- Industrial Engineer’s Job Profile in the Apparel Industry
- How to Calculate Thread Consumption for Garments?
- How to Calculate the SAM of a Garment?
- What is Productivity?
- Comparison between Progressive Bundle System and Unit Production System (UPS)
- How to Make an Operation Bulletin for a Garment?
- Role of Industrial Engineers in Garment Production Management
- Incentive Scheme for Sewing Operators – Part #1
- How to determine the number of sewing line needed for an order?
- How to Calculate Sewing Machine RPM?
- How to Show Line Efficiency when there is no Loading to a Line?
- Characteristics of a good workstation layout
- What is Man to Machine ratio in the garment industry?
- Actual Garment Production Cost – The way factory calculates it
- KPIs for Garment Manufacturers
- Operations, Seams and Sewing Machines Database for Basic Products now on the Web
- Garment Production Cost: Actual Cost Vs Cost Per SAM
- How to do Line balancing using Operator Skill History?
- What is skill Matrix for Sewing Operator?
- Operation Breakdown and SMV of a Trouser
- 7 Ways to Reduce WIP from Bottleneck Operations
- Secret Behind Calculation of Machine Time in SAM
- How to Grade Sewing Operators?
- How to Find the Actual RPM of the Machines Running on the Floor?
- Operation Breakdown and SAM of the Full Sleeve Formal Men’s Shirt
- Can Anybody Hit 100% Efficiency of GSD SAM?
- Engineers, Be careful with the data that you are presenting to your boss!
- How to Estimate Sewing Time by Machine RPM?
This list will be updated again with new articles on industrial engineering.
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Updated: 22/12/2020
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